Precision stainless exhaust fabrication beneath a performance car

Turbo-back fabrication, planned as one complete route.

For modified, converted or specialist turbocharged vehicles requiring a coherent system from the turbo outlet rearwards.

Call for pricing

Workshop

Birmingham, West Midlands

Projects

Welcoming suitable builds from across the UK

First step

Vehicle brief and assessment

Materials

High-grade T304 and 316H stainless steel, with aluminium used where appropriate.

Welding

Purge-welded fabrication for clean internal joints and durable construction.

Routing

Mandrel bends used for suitable high-performance applications.

Warranty

Lifetime workmanship warranty, subject to the terms supplied with the quotation.

Is this the right project for Pi Motorsport?

A defined system map showing retained components, flanges, sensors, pipe diameter, flexible sections, joints, silencers, tips and legal or calibration dependencies before fabrication starts.

  • Turbo conversions without a suitable production exhaust
  • Modified vehicles requiring non-standard diameter or routing
  • Existing builds with mismatched or failing sections
  • Complete systems where sound and serviceability must be designed together

The decisions that shape the result.

These are the project-specific choices discussed before the fabrication scope is approved.

01

System boundary

The quote identifies exactly where fabrication starts and ends, what is retained and which supplied parts remain the owner's responsibility.

02

Sensors and components

Sensor position, flexible joints, catalysts or other retained equipment are planned from confirmed vehicle and calibration requirements.

03

Heat and clearance

Turbo outlet temperatures, nearby hoses, bodywork, drivetrain movement and underbody clearance shape the route.

04

Sound strategy

A complete system needs deliberate silencers and resonators; diameter alone does not define a successful exhaust.

Map the complete system first

A turbo-back combines several interfaces that are often purchased separately: turbo outlet, downpipe, flexible section, sensors, catalysts or retained emissions hardware, centre section, silencers and rear exits. Planning them together reduces mismatched flanges, abrupt transitions and inaccessible joints.

The written scope should identify every boundary and assumption. This is especially important when the customer supplies components or another company is responsible for engine calibration.

Diameter, movement and thermal control

Tube diameter must suit the engine and intended output while still fitting the chassis with appropriate clearance. Bigger is not automatically better when it compromises route, ground clearance or sound control.

Flexible sections, supports and joint placement accommodate movement and make future servicing possible. Heat-sensitive components are identified before the route is fixed, with shielding requirements agreed as part of the build.

Road-use and emissions boundaries

Pi Motorsport does not treat removal of required emissions equipment as a substitute for diagnosis or compliant specification. The retained components and road-use status must be clear before fabrication begins.

Owners remain responsible for insurer disclosure and vehicle-specific legal obligations. Where calibration affects sensor or component requirements, obtain the calibrator's written specification before the workshop booking.

Planning a national specialist booking

For projects travelling to Birmingham, send the turbo specification, photographs, current exhaust map, supplied-component details and calibration contact. Pi Motorsport can then identify missing interfaces before the car occupies a fabrication bay.

Allow flexibility around seized fasteners, previous fabrication and unexpected clearance issues. Collection travel should follow the confirmed workshop window rather than the earliest possible estimate.

Completion standard

What should be clear at handover.

  1. 01Complete system boundary documented
  2. 02Joints, supports and flexible sections reviewed
  3. 03Visible sensor and component positions confirmed
  4. 04Clearance and leak checks completed
  5. 05Sound and future-service route explained

Travelling to Birmingham for custom turbo-back exhaust systems?

Our workshop is at 44a Tyburn Road in Birmingham. If you are travelling from elsewhere in the UK, send the vehicle details and intended result first. We can discuss the likely scope, appointment and workshop time before you arrange travel.

Plan a specialist workshop visit

The next step

Confirm the right appointment.

For an unfamiliar vehicle or a project still being specified, start with an exhaust assessment. A complete installation slot is best reserved once the work has been agreed with the workshop.

View service availability

Questions before booking

Custom turbo-back exhaust systems: practical answers.

It describes the exhaust route from the turbo outlet to the rear of the vehicle. The exact components and retained equipment must still be defined for the individual car.

Planning custom turbo-back exhaust systems?

Send the vehicle specification, current setup, intended use and the result you want. We’ll confirm the right next step before you arrange travel or pay a deposit.